The Health and Safety Executive (HSE) has warned companies to protect employees from dangerous substances after a 59-year-old man was engulfed in flames following a petrol leak.

Phoenix Autoparts 2000 Ltd, of Derby Road, Stapleford, Nottingham, was fined £2,000 and ordered to pay £2,375 costs, at Nottingham Magistrates' Court after pleading guilty to breaching Regulation 6 (3) of the Dangerous Substances and Explosive Atmospheres Regulations 2002 for failure to apply measures to control risks from a dangerous substance and Regulation 5 (1) of the same regulations for failing to make suitable and sufficient assessment of the risks to employees arising from the presence of a dangerous substance.

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On 25 August 2006, a 59-year-old employee received severe burns when a leak of petrol was ignited.

The leak occurred during an operation to transfer petrol from a fuel retriever tank into a vehicle's petrol tank.

The employee saw what was happening and walked through the puddle of petrol that had formed under the retriever unit to stop the leak.

As he did so, the petrol was ignited, probably from a stray spark from an oxyacetylene torch being used nearby, and he was engulfed in flames.

The man's trousers were set alight and he suffered severe burns to the backs of his legs and to his hands and arms as he was trying to rip his trousers off. He ran to a nearby tap to put out the flames.

The man was admitted to hospital for five weeks and had to have two skin grafts. His burns covered 17% of his body and he has not returned to work since.

HSE Inspector for Nottinghamshire Maureen Kingman said: "This was a traumatic incident for the employee, and the company's management were shocked by what happened.

"Nevertheless, this incident highlights the need for companies dealing with hazardous substances such as petrol to ensure they control all the risks associated with that substance."

(CD)